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Additive Tectonics

Additive Tectonics

Additive Tectonics

“When a structural concept has found its implementation through construction, the visual result will affect us through certain expressive qualities which clearly have something to do with the play of forces and corresponding arrangement of parts in the building, yet cannot be described in terms of construction and structure alone. For these qualities, which are expressive of a relation of form to force, the term tectonic should be reserved.”

— Eduard F. Sekler (1960), “Structure, Construction, Tectonics”, in Structure in Art and in Science.

Description

Advances in computational design methods and fabrication techniques provide new possibilities for architectural designers to consider different paradigms for design and making. These paradigms emphasize the relationship between formation and materialization. Through robotic additive manufacturing, designers can construct buildings or building elements quickly.

The studio “Additive Tectonics” explored the tectonic expression of additive manufacturing in different architectural contexts, from constructing affordable housing with earth materials to investigating the construction of settlements on other planets. The studio focused on the exploration of such architectural tectonics as an abstracted skin or wall system; a tower or a column as a structural element; a vault or a shell as a roof system; a hut or a shed; or other, new building tectonics. One-to-one structures were designed for the North Terrace at the University of Virginia’s Campbell Hall.

Students explored additive tectonics through three stages. The material system development stage demonstrated various materials—such as bio-based, bio-degradable, or bioplastic materials—and their properties and limitations in additive manufacturing. In computational design development, students considered the material properties and fabrication constraints in prototyping. Finally, robotic additive construction—which can be defined as abstraction, formation, rationalization, and materialization to explore novel tectonics—enabled students to execute their design prototype to examine their design’s tectonic potential in building an architectural element.

A series of integrative workshops supported this studio. Formation workshops introduced Grasshopper as a CAD software that can be used for form generation.  Materialization workshops presented students with a numerical-based fabrication process. Students learned to control an industrial robotic arm and 3D-print tectonic prototypes.


Image Credit

E. Baharlou, University of Virginia, 2021.

Pattern-dominant Bending Tectonics

Pattern-dominant Bending Tectonics

Pattern-dominant Bending Tectonics

Description

“Pattern-dominant Bending Tectonics” investigates the physical and mechanical properties of wood in combination with computational simulation to explore multiscale spatial forms in a freeform, self-standing installation. The connection between physical experimentation and computational design was key in this project.

Program Development

The design and assembly of 1/8’’ birch plywood segments were inspired by two-dimensional patterns. Bristol board, which has similar physical properties to plywood, was used as an experimental prototype to test a variety of cutting patterns. The resulting geometry deformations were used in the research and fabrication of the designed wood module.

The computational design tool developed in this project enabled the inclusion of material characteristics and fabrication parameters in the design process. Rather than analyzing the wood prototype manually, the geometries of each individual module were incorporated into a simulation and optimization process for computational control. One key focus was the digital chain from the overall design to the structural analysis and fabrication. Wood modules on two freeform facades and their connecting structures were formed using Kangaroo and Circle Packing in Grasshopper. These generated 182 geometrically distinct birch plywood plates for this self-standing installation.

The development, design, and fabrication of Pattern-dominant Bending Tectonics demonstrated the connection between physical experiments and computational design and simulation. When generating three-dimensional forms from two dimensions, optimized patterns cut into the wood help bend and buckle the thin wooden plates. They also help harness connections between multiple layers in both the constructional and computational processes, which in turn enable the exploration of multiscale spatial forms in the final global design.


Author and Image Credit

Tianqi Chu, Jingyao Zhang, Xinyi Xia.

Instructor

Ehsan Baharlou