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Living Tectonics
2025
 | 
University of Virginia
Research Project
Ehsan Baharlou, Dr.-Ing.

Nutrient-Enriched Soil Inks for 3D-Printed, Self-Healing Living Materials

Description

This study develops nutrient-enriched soil composite inks for 3D printing, followed by mycelium colonization to create large-scale, mycelium-based living building materials (LBMs). The research focuses on enhancing the properties of 3D-printed soil composites by utilizing mycelial hyphal networks to create sustainable construction solutions. A primary challenge lies in calibrating the nutrient levels to support mycelium growth while ensuring the admixture remains printable and suitable for sustaining mycelial development. The study assesses the effects of malt extract agar (MEA) as an additive in soil composites, examining its impact on mycelium growth, water-related properties, and self-regenerative capabilities.

Findings indicate that soil composites containing 10 wt% MEA supports balanced mycelium growth across aerial, surface, and penetrative levels. Mycelial networks within the soil composite ink improve water-related properties, enhance structural integrity, and reduce shrinkage compared to composites without mycelium. Furthermore, the mycelium-soil composite demonstrates self-regenerative capabilities by bridging gaps created within the samples. This research contributes to the advancement of LBMs for sustainable earth-based construction, utilizing the inert properties of mycelium to enhance soil characteristics for 3D printing.

This research has been published in the journal Materials & Design:  Nutrient-enriched soil inks for 3D-printed mycelium-based living building materials.


Venue

Materials & Design (2025)

Role

Project Lead, computational design, material investigation, and biofabrication

Design Method

Computational Design (Grasshopper Workflows), parametric print geometry to robotic soil-printing toolpaths in Rhino/Grasshopper

Fabrication Process

Additive Manufacturing (Paste / Ink Extrusion; Soil Printing)

Building Material

Mineral Composite (Nutrient-Enriched Soil-Based Ink; Malt Extract Agar additive); Biogenic Additive (Mycelium: Ganoderma lucidum)

Construction System

Printed Component (Soil-Composite Specimens)

Environmental System

Self-Healing (Mycelium Regeneration; Gap-Bridging)

Project Team

Ehsan Baharlou

Student Research Assistants

Ipsita Datta, Paul Bourdin and Alexandra Daley

Image Credit

Ehsan Baharlou, CT.lab, University of Virginia, 2025

Acknowledgements