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Robotic Ecotectonics

Robotic Ecotectonics

Robotic Ecotectonics

Description

Climate change is challenging humanity. There is an increasing need to develop sustainable building systems for zero or negative carbon emissions. Innovation in ecologically sound materials and sustainable construction techniques could revolutionize the building industry, which in turn could enable the rapid construction of building envelopes using local and low-carbon materials. Robotic additive manufacturing’s versatility can be used to construct complex adaptive envelopes that actively support local ecosystems.

This course challenges traditional linear construction methods by introducing a circular economy approach. The “reduce-reuse-recycle” strategy promises a way to decrease embodied carbon emissions in building sectors. The research will explore the possibility of developing ecological tectonic (ecotectonic) constructions. Ecotectonic construction, which considers multispecies design, moves beyond anthropocentric tectonics. It combines upcycling waste materials with robotic 3D printing to reduce the negative impacts of building envelopes.

Students will design and construct eco-composite envelopes, which may include features to capture carbon, block heat radiation, or serve as an acoustic system. To promote sustainable construction, this studio will apply innovative methods to reuse recyclable plastic waste or repurpose local soil mixed with agricultural by-products. Repurposing these unconventional materials requires analyzing their characteristics and the use of additives to make them suitable for 3D printing. Robotic additive construction enables the addition of layers based on performance needs. Different layers—like green cover, insulation, and structural layers—can be 3D printed together to foster a proper ecology to maintain the structure as a living organism.

Students will explore the design-to-fabrication process by developing prototypes to evaluate each phase through an ecologically active material system, computational design, and robotic additive construction. Students will produce detailed drawings of a façade or envelope system, conceptual drawings of the implementation of this system on a building scale, and a 3D printed full-scale mock-up of the ecological envelope system.


Image Credit

E. Baharlou, University of Virginia, 2021.

Courses

Axisymmetric Column No. 1

Axisymmetric Column No. 1

Research Project
Ehsan Baharlou, Dr.-Ing.

Axisymmetric Column No. 1 Description Axisymmetric Column No. 1 exemplifies a novel approach to large-scale robotic additive manufacturing, utilizing curved-layer fused filament fabrication (CLFFF) on a pre-stretched textile. It explores how patterning affects CLFFF...

Material Tectonics

Material Tectonics

Conference Presentation
Ehsan Baharlou, Dr.-Ing.

Ehsan Baharlou will present his research titled "Material Tectonics" on Saturday, October 21 at the 2023 ACSA/AIA Intersections Research Conference: Material Economies. Dr. Baharlou's research focuses on integrating material capacities and fabrication limitations into...

Robotic Ecotectonics

Robotic Ecotectonics

ARCH 4010 – ARCH 4011 – ALAR 8010
Ehsan Baharlou, Dr.-Ing.

Robotic Ecotectonics Description Climate change is challenging humanity. There is an increasing need to develop sustainable building systems for zero or negative carbon emissions. Innovation in ecologically sound materials and sustainable construction techniques could...

Additive Tectonics

Additive Tectonics

ARCH 4010-11 / ALAR 8010: Research Studio
Ehsan Baharlou, Dr.-Ing.

Additive Tectonics “When a structural concept has found its implementation through construction, the visual result will affect us through certain expressive qualities which clearly have something to do with the play of forces and corresponding arrangement of parts in...

Design Computation 1

Design Computation 1

SARC 6710-100: Lecture
Ehsan Baharlou, Dr.-Ing.

Design Computation 1 Description Computation has a profound impact on a contemporary understanding of architectural form, space, and structure. It shifts the way one perceives form, the way in which form is purposed, and the way in which form is produced. The course...

Generative Crossed Timber System

Generative Crossed Timber System

Selected Project
Chris MacDonnell, Ziwei Shen, Yuwen Zhou

Generative Crossed Timber System Description The project “Generative Crossed Timber System” creates an open-ended timber system that can form different architectural elements by applying the notion of generative design, the materiality of wood, and digital...

Robotic Additive Manufacturing

Robotic Additive Manufacturing

ARCH 5500-001: Special Topics in Architecture
Ehsan Baharlou, Dr.-Ing.

Introduction to Robotic Additive Manufacturing “The manifest form—that which appears—is the result of a computational interaction between internal rules and external (morphogenetic) pressures that, themselves, originate in other adjacent forms (ecology).” — Who is...

[non-standard] Mass Timber Architecture

[non-standard] Mass Timber Architecture

ARCH 4010-11 / ALAR 8010: Research Studio
Ehsan Baharlou, Dr.-Ing.

[non-standard] Mass Timber Architecture “Technology is the answer, but what was the question?” — Cedric Price, 1966. Description This studio focused on ecological construction to explore the potential of mass timber technologies to address new and growing climate...

Robotic Serpentine Wall

Robotic Serpentine Wall

Selected Project
Leah Kirssin, Bay Penny, Trenton Rhodes

Robotic Serpentine Wall Description The project “Robotic Serpentine Wall” investigates new, unexpected uses of wood to construct an inhabitable structure. It created a structure that 1) celebrates steam bending’s ability to radically change wood’s structural...

SMASK: A Smart Mask for Amid/Post-COVID

SMASK: A Smart Mask for Amid/Post-COVID

Selected Project
Meng Huang, Xun Liu

SMASK: A Smart Mask for Amid/Post-COVID Description Due to the critical situation of COVID-19, a smart mask—called SMASK—was designed that lowers a face shield over the wearer’s face whenever someone is detected within six feet. Program Development M. Huang, X. Liu,...

Additive Tectonics

Additive Tectonics

Additive Tectonics

“When a structural concept has found its implementation through construction, the visual result will affect us through certain expressive qualities which clearly have something to do with the play of forces and corresponding arrangement of parts in the building, yet cannot be described in terms of construction and structure alone. For these qualities, which are expressive of a relation of form to force, the term tectonic should be reserved.”

— Eduard F. Sekler (1960), “Structure, Construction, Tectonics”, in Structure in Art and in Science.

Description

Advances in computational design methods and fabrication techniques provide new possibilities for architectural designers to consider different paradigms for design and making. These paradigms emphasize the relationship between formation and materialization. Through robotic additive manufacturing, designers can construct buildings or building elements quickly.

The studio “Additive Tectonics” explored the tectonic expression of additive manufacturing in different architectural contexts, from constructing affordable housing with earth materials to investigating the construction of settlements on other planets. The studio focused on the exploration of such architectural tectonics as an abstracted skin or wall system; a tower or a column as a structural element; a vault or a shell as a roof system; a hut or a shed; or other, new building tectonics. One-to-one structures were designed for the North Terrace at the University of Virginia’s Campbell Hall.

Students explored additive tectonics through three stages. The material system development stage demonstrated various materials—such as bio-based, bio-degradable, or bioplastic materials—and their properties and limitations in additive manufacturing. In computational design development, students considered the material properties and fabrication constraints in prototyping. Finally, robotic additive construction—which can be defined as abstraction, formation, rationalization, and materialization to explore novel tectonics—enabled students to execute their design prototype to examine their design’s tectonic potential in building an architectural element.

A series of integrative workshops supported this studio. Formation workshops introduced Grasshopper as a CAD software that can be used for form generation.  Materialization workshops presented students with a numerical-based fabrication process. Students learned to control an industrial robotic arm and 3D-print tectonic prototypes.


Image Credit

E. Baharlou, University of Virginia, 2021.