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Co-designing Circular Plastics

Co-designing Circular Plastics

The Co-designing Circular Plastics project was a small initiative. As proof of concept, PI 3D printed a scaled chair (1:2) with an industrial robotic arm.

Development of a Co-designed Circular Interface

A user interface (UI) was developed to integrate distinct aspects of user-friendly and circular economy.

Implementation of Co-designed Circular Construction

A design-for-fabrication method was developed to integrate material properties and robotic fabrication into consideration. This integrated design method follows the principles of co-designing circular plastics. The process includes the preparation of recycled materials for printing a chair with an industrial robotic arm.

The Result of Co-designed Circular Plastics

A scaled model (1:2) of a chair was designed based on human ergonomics while considering material and fabrication capacities.

Since 2018, PI has developed an advanced technology curriculum that highlights the agency of materials in our built environment. Courses like ARCH5500-Computational design and construction, ARCH5500–Behavioral robotic fabrication, ARCH 5500-Cognitive design and fabrication, and ARCH5500-Robotic additive manufacturing focus on applying advanced technologies in design. This fund supported these ongoing curricula to advance UVA’s position in sustainability for design and construction. It helped students learn a new economic model in design and construction.


Project Funding

This project was funded by the Jefferson Trust.

Related Projects

This project was further developed through additional funding from the Jefferson Trust in Chair No. 7.

Author and Image Credit

Ehsan Baharlou

Image Credit

Ehsan Baharlou, CT .lab, University of Virginia, 2023

News

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Co-designing Circular Plastics

The Co-designing Circular Plastics project was a small initiative. As proof of concept, PI 3D printed a scaled chair (1:2) with an industrial robotic arm. Development of a Co-designed Circular Interface A user interface (UI) was developed to integrate distinct aspects...

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This studio explored the potential of mass timber technologies to address climate change threats. Using mixed-reality technologies, students shifted to human-centered design-making and were involved in the entire design-to-construction process. This studio aimed to develop robotic fabrication to construct experimental mass timber structures.

Material Tectonics

Ehsan Baharlou will present his research titled "Material Tectonics" on Saturday, October 21 at the 2023 ACSA/AIA Intersections Research Conference: Material Economies. Dr. Baharlou's research focuses on integrating material capacities and fabrication limitations into...
SMASK: A Smart Mask for Amid/Post-COVID

SMASK: A Smart Mask for Amid/Post-COVID

Selected Project
Meng Huang, Xun Liu

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Robotic Serpentine Wall

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Selected Project
Leah Kirssin, Bay Penny, Trenton Rhodes

Robotic Serpentine Wall Description The project “Robotic Serpentine Wall” investigates new, unexpected uses of wood to construct an inhabitable structure. It created a structure that 1) celebrates steam bending’s ability to radically change wood’s structural...

Cognitive Design and Fabrication

Cognitive Design and Fabrication

ARCH 5500-001: Special Topics in Architecture
Ehsan Baharlou, Dr.-Ing.

Introduction to Cognitive Design and Fabrication “The manifest form—that which appears—is the result of a computational interaction between internal rules and external (morphogenetic) pressures that, themselves, originate in other adjacent forms (ecology). The...

Wood Proto-architecture III

Wood Proto-architecture III

ARCH 4010-11 / ALAR 8010: Research Studio
Ehsan Baharlou, Dr.-Ing.

Wood Proto-architecture III: Integrating Design Computation and Materialization “It is a question of surrendering to the wood, then following where it leads by connecting operations to a materiality, instead of imposing a form upon a matter.” — Gilles Deleuze and...

Pattern-dominant Bending Tectonics

Pattern-dominant Bending Tectonics

Selected Project
Tianqi Chu, Jingyao Zhang, Xinyi Xia.

Pattern-dominant Bending Tectonics Description “Pattern-dominant Bending Tectonics” investigates the physical and mechanical properties of wood in combination with computational simulation to explore multiscale spatial forms in a freeform, self-standing installation....

Hygrosensitive Kinetic Façade

Hygrosensitive Kinetic Façade

Selected Project
Zhenfang Chen, Liwei Liu, Mingyue Nan

Hygrosensitive Kinetic Façade Description The project “Hygrosensitive Kinetic Façade” investigates the architectural application of the hygrosensitivity of wood. The final design is a kinetic façade system installation made of a maple-spruce bilayer that...

Behavioral Robotic Fabrication

Behavioral Robotic Fabrication

ARCH 5500-001: Special Topics in Architecture
Ehsan Baharlou, Dr.-Ing.

Behavioral Robotic Fabrication “A system is “soft” when it is flexible, adaptable, and evolving, when it is complex and maintained by a dense network of active information or feedback loops, or, put in a more general way, when a system is able to sustain a certain...

Wood Proto-architecture II

Wood Proto-architecture II

ARCH 4010-11 / ALAR 8010: Research Studio
Ehsan Baharlou, Dr.-Ing.

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Self-Forming Hygrosensitive Tectonics

Self-Forming Hygrosensitive Tectonics

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Yin-Yu Fong, Kirk Gordon, Nicholas Grimes, Mengzhe Ye

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Computational Design and Construction

Computational Design and Construction

ARCH 5500-003: Special Topics in Architecture
Ehsan Baharlou, Dr.-Ing.

Introduction to Computational Design and Construction “The manifest form—that which appears—is the result of a computational interaction between internal rules and external (morphogenetic) pressures that, themselves, originate in other adjacent forms (ecology). The...

Additive Tectonics

Additive Tectonics

Additive Tectonics

“When a structural concept has found its implementation through construction, the visual result will affect us through certain expressive qualities which clearly have something to do with the play of forces and corresponding arrangement of parts in the building, yet cannot be described in terms of construction and structure alone. For these qualities, which are expressive of a relation of form to force, the term tectonic should be reserved.”

— Eduard F. Sekler (1960), “Structure, Construction, Tectonics”, in Structure in Art and in Science.

Description

Advances in computational design methods and fabrication techniques provide new possibilities for architectural designers to consider different paradigms for design and making. These paradigms emphasize the relationship between formation and materialization. Through robotic additive manufacturing, designers can construct buildings or building elements quickly.

The studio “Additive Tectonics” explored the tectonic expression of additive manufacturing in different architectural contexts, from constructing affordable housing with earth materials to investigating the construction of settlements on other planets. The studio focused on the exploration of such architectural tectonics as an abstracted skin or wall system; a tower or a column as a structural element; a vault or a shell as a roof system; a hut or a shed; or other, new building tectonics. One-to-one structures were designed for the North Terrace at the University of Virginia’s Campbell Hall.

Students explored additive tectonics through three stages. The material system development stage demonstrated various materials—such as bio-based, bio-degradable, or bioplastic materials—and their properties and limitations in additive manufacturing. In computational design development, students considered the material properties and fabrication constraints in prototyping. Finally, robotic additive construction—which can be defined as abstraction, formation, rationalization, and materialization to explore novel tectonics—enabled students to execute their design prototype to examine their design’s tectonic potential in building an architectural element.

A series of integrative workshops supported this studio. Formation workshops introduced Grasshopper as a CAD software that can be used for form generation.  Materialization workshops presented students with a numerical-based fabrication process. Students learned to control an industrial robotic arm and 3D-print tectonic prototypes.


Image Credit

E. Baharlou, University of Virginia, 2021.