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Myco–Shell Upcycling

Description This study explores the feasibility of utilizing upcycled oyster shell (OS) waste in mycelium-based additive manufacturing to develop sustainable bio-composite materials. OS waste, predominantly composed of calcium carbonate, is generated in large volumes...

Toolpath–Informed Biofabrication

Description Building on the successful analysis and testing of OS biocomposite ink and robotic extrusion–based fabrication, the biocomposite inks were applied to architectural–scale composite panels. A...

Living Tectonics

Description This study develops nutrient-enriched soil composite inks for 3D printing, followed by mycelium colonization to create large-scale, mycelium-based living building materials (LBMs). The research focuses on enhancing the properties of 3D-printed soil...

Raster Orientation in Large-Scale Robotic 3D Printing of SCF-PLA  

Description Additive manufacturing in building construction can be extended for mass customization of building components or even complex mold making. This study examines the process parameters of raster orientation of short carbon fiber-reinforced polylactic acid...

Axisymmetric Column No. 1

Description Axisymmetric Column No. 1 exemplifies a novel approach to large-scale robotic additive manufacturing, utilizing curved-layer fused filament fabrication (CLFFF) on a pre-stretched textile. It explores how patterning affects CLFFF printing to develop a...
Myco–Shell Upcycling

Myco–Shell Upcycling

Research Project
Ehsan Baharlou, Dr.-Ing., School of Architecture, UVA;
Ipsita Datta, PhD Candidate, School of Architecture, UVA;
Dr. Osman Ozbulut, Department of Civil and Environmental Engineering, UVA

Description This study explores the feasibility of utilizing upcycled oyster shell (OS) waste in mycelium-based additive manufacturing to develop sustainable bio-composite materials. OS waste, predominantly composed of calcium carbonate, is generated in large volumes...

Toolpath–Informed Biofabrication

Toolpath–Informed Biofabrication

ACADIA 2025
Ehsan Baharlou, Dr.-Ing., School of Architecture, UVA

Description Building on the successful analysis and testing of OS biocomposite ink and robotic extrusion–based fabrication, the biocomposite inks were applied to architectural–scale composite panels. A...

Living Tectonics

Living Tectonics

Research Project
Ehsan Baharlou, Dr.-Ing.

Description This study develops nutrient-enriched soil composite inks for 3D printing, followed by mycelium colonization to create large-scale, mycelium-based living building materials (LBMs). The research focuses on enhancing the properties of 3D-printed soil...

Raster Orientation in Large-Scale Robotic 3D Printing of SCF-PLA  

Raster Orientation in Large-Scale Robotic 3D Printing of SCF-PLA  

Research Project
Ehsan Baharlou, Dr.-Ing., School of Architecture;
Dr. Ji Ma, Department of Materials Science and Engineering

Description Additive manufacturing in building construction can be extended for mass customization of building components or even complex mold making. This study examines the process parameters of raster orientation of short carbon fiber-reinforced polylactic acid...

Axisymmetric Column No. 1

Axisymmetric Column No. 1

Research Project
Ehsan Baharlou, Dr.-Ing., School of Architecture, UVA

Description Axisymmetric Column No. 1 exemplifies a novel approach to large-scale robotic additive manufacturing, utilizing curved-layer fused filament fabrication (CLFFF) on a pre-stretched textile. It explores how patterning affects CLFFF printing to develop a...

Chair No. 7: Human Parameters in Circular Design of Everyday Things

Chair No. 7: Human Parameters in Circular Design of Everyday Things

Research Project
Ehsan Baharlou, Dr.-Ing.

Chair No. 7: Human Parameters in Circular Design of Everyday Things Description In architectural design, the model of design to construction is constantly changing. One parameter in these permanent changes is human needs, most notably, the growing demand for...

Circular Mobile – Robot Additive Platform 

Circular Mobile – Robot Additive Platform 

Research Project
Ehsan Baharlou, Dr.-Ing., School of Architecture, UVA
Dr. Ji Ma, Department of Material Science and Engineering, UVA
Dr. Tomonari Furukawa, Department of Aerospace and Mechanical Engineering, UVA

Description Advancements in robotic technology are ushering in a new era of autonomy in building construction, making it possible to employ soil–based materials through circular additive manufacturing. Multi–material additive manufacturing (MMAM) encompasses a variety...

Robotic Fabrication of Architectured Mycelium Composites for Sustainable Construction

Robotic Fabrication of Architectured Mycelium Composites for Sustainable Construction

Research Project
Ehsan Baharlou,Dr.-Ing.; Prasanna Balachandran, Osman Ozbulut

MyCoLab: Robotic Fabrication of Architectured Mycelium Composites for Sustainable Construction Description Increasing awareness of the embodied carbon footprint of buildings has shifted interest in the construction industry towards the development of renewable and...